Custom Forging Services
EVERGREEN offers a comprehensive forging solution: design, prototyping, pilot production, and mass production.
We are equipped with state-of-the-art forging facilities and can customize forgings of various types, sizes, and materials, as well as provide a range of heat treatment and surface finishing options.
EVERGREEN's Forging Services
At EVERGREEN’s forging workshop, we are equipped with a complete range of advanced forging equipment to manufacture various forged parts and components for you.
Our incoming material inspection and process inspection systems are very comprehensive, ensuring a product qualification rate of up to 98%.
- Strict Quality
- Experienced Engineering Team
- Advanced Equipment
- Competitive Costs
- High-Quality Raw Materials
- Technical Support
- Comprehensive Certification
- Professional Services
Main Forging Processes
Related Products
EVERGREEN’s custom forging services manufacture various forged components for the construction machinery industry, agricultural machinery industry, and rail vehicle industry, including forged swing arms, forging shafts, gear blanks, bevel gears, and forged bucket teeth.
Connecting Rod
Crankshaft
Gear Blank
Forged Shaft
Forging railway parts
Trailer and Semi-Trailer Parts
Forged Engineering Machinery Part
Flange
EVERGREEN's Forging Factory
About Mold
As a leading supplier of forging solutions, EVERGREEN can also provide you with high-performance mold manufacturing. Our services cover mold design, material selection, CNC machining, and heat treatment. The molds we manufacture demonstrate excellent durability during cold forging and hot forging processes.
The five-axis machining centers at our R&D base can process high-precision molds with an accuracy of ±0.005mm. The precision of the forgings we produce is also very high.
Available Forging Materials
Carbon Steel
Carbon steel is a widely used material with relatively low cost. Based on carbon content, it can be classified into low-carbon steel, medium-carbon steel, and high-carbon steel. The higher the carbon content, the lower the toughness and the higher the hardness of the carbon steel, making it suitable for high-strength applications. Due to its high toughness and low hardness, low-carbon steel has excellent machinability and weldability.
- High Hardness
- Good Ductility
- Wide Range of Applications
- Low Cost
- Good Machinability
- Low Tensile Strength
Aluminum Alloy
Aluminum alloy can be considered the epitome of light metals. It is lightweight, highly corrosion resistant, easy to process and form, and has good electrical and thermal conductivity, making it an ideal choice for many lightweight forged components.
- Easy to Process
- Recyclable
- High Strength and Hardness
- Extremely Lightweight
- Excellent Corrosion Resistance
- Good Electrical and Thermal Conductivity
Stainless Steel
One of the most prominent features of stainless steel is its corrosion resistance and oxidation resistance, which is due to its chromium content of approximately 10%. There are many types of stainless steel, such as 304, 316, and 403, each with its own specific application. Parts forged from stainless steel can effectively prevent corrosion and oxidation and are also easy to form.
- Attractive Surface
- Easy to Form
- Low Maintenance
- Extremely Durable
- High Tensile Strength
- Corrosion and Oxidation Resistant
Alloy Steel
Alloy steel is steel that has other metal elements added to carbon steel, such as chromium, nickel, molybdenum, and vanadium. These additional metal elements can change the hardness, strength, toughness, and corrosion resistance of the steel. In other words, alloy steel is highly customizable and can meet many demanding requirements.
For example, tool steel containing tungsten, molybdenum, and vanadium has high hardness and wear resistance, making it suitable for manufacturing drill bits, milling cutters, and turning tools.
- High Strength
- High Hardness
- Good Wear Resistance
- High Cost
- Customized Specific Performance
- Good Heat Treatment Performance
Magnesium
Magnesium has a lower density than aluminum, enabling it to be used to manufacture some hard, lightweight alloys, typically in combination with aluminum, zinc, manganese, zirconium, and cadmium. It offers an excellent strength-to-weight ratio and shock-absorbing properties, making magnesium alloys highly sought after in industries that require lightweight mechanisms, such as aerospace and automotive.
- Lightweight
- High Strength-To-Weight Ratio
- Good Vibration Damping
- Good Castability
- Good Machinability
- Good Corrosion Resistance
Available Heat Treatment Processes
After parts are forged, EVERGREEN can provide heat treatment and surface treatment to enhance the mechanical and surface properties of parts. Our processing techniques ensure that forged parts meet the highest quality standards and can operate stably over the long term.
- Anodizing
- Sand Blasting
- Powder Coating
- Electroplating
- Polishing
- Tempering
Applications
In the rail vehicle industry, safety is the top priority. During high-speed operation, trains require absolute reliability of critical components and connecting parts. Therefore, forging is an essential process for manufacturing these components. For example, wheels that bear heavy loads, critical load-bearing components on bogies (side frames, bolster blocks, traction rods), and coupler tongues all have stringent requirements for strength and fatigue resistance, as well as impact toughness.Therefore, selecting the forging process is particularly important. Forging eliminates internal defects in parts, refines grain structure, and enhances part strength.
In the wind power industry, especially in large wind turbines, the load-bearing components have extremely stringent requirements for material performance. The forging process can meet these requirements. Some of the key load-bearing components in wind turbines, such as the main shaft, gears in the gearbox, transmission shafts, and tower flanges, are almost all forged. The forging process can significantly improve the quality and fatigue strength of these components, enabling them to better withstand extreme weather conditions such as strong winds.
Agricultural machinery and equipment are subjected to severe impacts, vibrations, and complex stresses during normal operation. At such times, the critical components of agricultural machinery require high strength to withstand these impacts and vibrations, making forging the optimal choice. For example, the transmission gears, drive shafts, crankshafts, connecting rods, and other high-strength components of large tractors and harvesters all require forging to achieve superior mechanical properties.EVERGREEN’s forged components for agricultural machinery feature extremely high strength, toughness, and fatigue resistance, ensuring they remain deformation-free and fracture-resistant even in harsh working conditions.
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Pursuit of Ultimate Quality
Our quality inspection system covers the entire production process, including incoming material inspection, initial inspection, random sampling during production, and finished product inspection, all using professional testing tools. Critical components can undergo non-destructive testing to ensure their quality.
One-stop Custom Manufacturing Services
At EVERGREEN, we can provide you with one-stop customized manufacturing services. Our experienced experts are not only proficient in a variety of processes, but can also provide you with comprehensive forging solutions.
Rapid Response
Every employee at EVERGREEN is certified as a Project Management Professional (PMP). Each project is assigned three engineers and one business representative to ensure clear communication, quick quotes, flexible scheduling, and real-time feedback on project progress.
