evergreen machinery
Instant Quote

Casting Simulation

EVERGREEN has officially licensed Casting Simulation software that can simulate all materials and casting processes.

Entrust your casting projects to EVERGREEN, and we can help you optimize and improve product design, mold design, and processes, effectively enhancing product quality and reducing defect rates.

EVERGREEN's Casting Simulation

What is Casting Simulation?

Casting simulation is a technology that uses computer software to simulate, analyze, and predict the flow, filling, solidification, and cooling processes of molten metal in a mold cavity during casting, as well as any defects that may arise during these processes.

In simple terms, it is a “virtual” casting process performed on a computer, allowing you to see how the molten metal flows and solidifies in the mold, as well as any potential issues that may arise, before actually opening the mold and pouring the metal.

It can help us effectively reduce manufacturing costs and improve product quality.

What Problems Can Casting Simulation Help You Solve?

Use-of-mold-flow-analysis-software
Optimize mould design (especially the pouring system):
  1. It is possible to predict how metal solutions fill cavities.
  2. It is possible to identify areas where turbulence, gas entrainment, and oxidation slag occur, guiding us in making improvements.
  3. The position, size, and number of gates, as well as the design of the sprue, cross sprue, and straight sprue, can be optimized to ensure smoother, faster, and more orderly filling.
  4. The reasonable position, size, and shape of the riser can be determined to ensure effective shrinkage prevention.
  5. Optimize the position of the exhaust channel to ensure that gases can be discharged smoothly.
  1. Shrinkage/Shrinkage Porosity: Simulates the solidification process and can predict the location and size of pores caused by liquid shrinkage and solidification shrinkage.
  2. Pores/Gas Entrapment: Predict the location of pores caused by gas entrapment, poor exhaust, or sand gas emission.
  3. Cold Shuts/Insufficient Casting: Predicts areas of incomplete fusion or insufficient filling due to low metal solution temperature, slow flow rate, or excessive process length.
  4. Hot Cracking: Analyze thermal stresses and deformation during solidification and cooling, and predict areas where cracks may form.
  5. Inclusion/Impurity: Simulates the position where slag or oxides are entrained in the metal stream and remain.
  1. The effects of different pouring temperatures and pouring speeds on filling and solidification can be evaluated.
  2. Analyze the effects of mould temperature and cooling conditions (such as cooling channel design) on solidification rate and defect formation.
  3. Predict the solidification time and total production cycle of castings.
  1. Simulate the formation of microstructures (such as grain size).
  2. Predict residual stresses and deformation (warping) in castings.
  3. Evaluate material properties (such as hardness and strength) at different locations.

Some advantages of 3D scanning

Improve Casting Quality

Predict all possible problems during the design phase and eliminate the root causes of defects in a timely manner. Improve casting quality and reduce the rate of defective products.

Shortening Development Cycles

Casting simulation can reduce or even eliminate the need for physical testing, allowing multiple simulations with different parameters to be conducted directly on a computer.

Lower Development Costs

You can perform simulations directly on your computer to identify issues, thereby saving costs associated with mold modifications, material waste, trial mold machine time, and labor costs.

Innovative Design

Provide a basis for mold design for complex, thin-walled, and high-precision castings, and design more efficient pouring and gating systems.

Choose EVERGREEN as Your Partner

Entrust your casting project to EVERGREEN, and you will experience the professional services we provide. We will regularly update you on the progress of your project, help you find the most suitable manufacturing process for your parts, and identify the most cost-effective methods. We never delay delivery schedules; in fact, we typically complete production five days ahead of schedule.

Casting Simulation

Aluminum alloy high-pressure casting

Aluminum Alloy High-Pressure Casting

sand casting

Sand Casting

investment casting

Investment Casting

metal mold casting

Metal Mold Casting

Get a Free Quote
We use cookies to personalise content and ads, to provide social media features and to analyse our traffic. We also share information about your use of our site with our social media, advertising and analytics partners. View more
Cookies settings
Accept
Decline
Privacy & Cookie policy
Privacy & Cookies policy
Cookies list
Cookie nameActive
1. Scope and Acceptance of Terms These User Terms (hereinafter referred to as the "Terms") apply to all EU users who access and use this website (hereinafter referred to as the "Website"). By accessing or using the Website, you confirm that you have read, understood, and agree to comply with these Terms and applicable laws and regulations, including but not limited to the General Data Protection Regulation (GDPR), the Consumer Rights Directive (CRD), and the E‑Commerce Directive (ECD). If you do not agree to any part of these Terms, you must immediately cease using the Website. 2. Data Protection and Privacy 2.1 We respect your privacy and will process your personal data in accordance with the GDPR and relevant national data protection laws. 2.2 The personal data we collect may include, but is not limited to: name, address, email address, telephone number, payment information, etc. The purposes for collecting the data will be clearly stated at the time of collection. 2.3 You have the following data rights: The right to access your personal data The right to request correction of inaccurate data The right to request erasure of your personal data (right to be forgotten) The right to restrict processing The right to data portability The right to object to processing 2.4 To exercise any of these rights, please contact us using the contact details provided in our Privacy Policy. 2.5 We will not transfer your personal data to countries outside the EU/EEA unless that country is deemed by the European Commission to provide an adequate level of data protection, or appropriate safeguards have been implemented. 3. Consumer Rights 3.1 Under the Consumer Rights Directive, you have a 14-day cooling-off period. Within 14 days of receiving the goods, you may cancel your purchase and receive a full refund without providing any reason, unless the goods fall into an exception category (such as customized goods, perishable goods, etc.). 3.2 The procedures and conditions for canceling an order will be clearly explained during the purchase process and detailed in the order confirmation. 3.3 If goods are defective, you have the right under the relevant laws of EU member states to request repair, replacement, or refund. 4. Product and Service Information 4.1 We make every effort to ensure that the product information displayed on the Website (including descriptions, prices, and availability) is accurate, but we do not guarantee absolute accuracy. 4.2 All prices are displayed in the currency indicated on the Website and may not include additional charges such as VAT, customs duties, or shipping fees, which will be clearly listed during the checkout process. 4.3 For EU users, applicable VAT will be calculated based on the product type and the tax rate of the destination country/region. 5. Formation of Contract 5.1 The display of products on the Website does not constitute an offer, but merely an invitation to treat. 5.2 Your submission of an order constitutes an offer, and we reserve the right to accept or reject that offer within a reasonable time.
Save settings
Cookies settings
Submit a Quick Quote